Flexographic printing, while widely used for packaging and labelling, is not without its difficulties. Printers often face significant issues with colour consistency, ink waste, and time-consuming ink preparation processes. These problems not only compromise the quality of the final product but also affect productivity and profitability. In a fast-paced industry where high-quality results are expected with tight turnaround times, how can flexographic printers streamline their operations and meet increasing demands?
Maintaining consistent ink viscosity and colour across different jobs or within large print runs is a constant struggle. Even slight variations can lead to quality issues, resulting in costly reprints.
Manually preparing and mixing ink often leads to overestimation, resulting in leftover ink that either goes to waste or requires expensive storage and disposal solutions.
The time spent preparing inks, cleaning equipment, and making manual adjustments can significantly slow down operations, leading to unnecessary delays and added costs.
As the industry moves towards more sustainable practices, flexo printers face the challenge of reducing their environmental footprint while maintaining operational efficiency.
To address these challenges, the adoption of automated ink-dispensing systems paired with sophisticated ink-management software can be transformative. These systems streamline ink preparation and application, reducing human error, minimising waste, and improving overall print quality.
such as those provided by IM GROUP’s brands, Inkmaker, Rexson, Vale-tech and SWESA, provide precise control over ink volumes and formulations. Whether producing large or small batches, these systems ensure the exact amount of ink is prepared following a “Right 1st time”, “Just-In-Time, and “Just-Enough” philosophy every time, eliminating guesswork and minimising waste. By automating the ink-mixing process, printers save valuable time that would otherwise be spent on manual adjustments.
such as IM GROUP's IMAESTRO, works in harmony with dispensing systems to monitor ink use in real time. IMAESTRO enables printers to track ink consumption, manage inventory, and maintain traceability. Its self-calibrating functions automatically adjust dispensing parameters, ensuring repeatable accuracy, and reducing waste. Furthermore, the software provides over 100 performance reports, allowing users to assess key performance indicators (KPIs) that drive operational efficiency.
At IM GROUP, we understand the unique challenges faced by flexographic printers. Our portfolio of ink-dispensing solutions and systems—offered through our globally recognised brands Inkmaker, Rexson, Vale-Tech, and SWESA—is designed to deliver dependable results every time.
are renowned for their precision and flexibility, catering to diverse printing needs with utmost accuracy.
are ideal for handling solvent-based inks, designed for durability and reliability in even the most demanding environments.
provides compact, high-precision systems that are particularly suited for smaller batch sizes or more specialised applications.
known for its robust engineering, offers highly efficient solutions for water-based and solvent-based ink dispensing, particularly favoured in the packaging industry.
These systems are supported by IMAESTRO, our cutting-edge ink-management software that seamlessly integrates with all IM GROUP dispensers. IMAESTRO helps printers maintain complete control over their ink processes, offering real-time data, automatic colour corrections, and batch-history tracking. By using IMAESTRO, printers can reduce setup times, ensure batch-to-batch consistency, and keep ink inventory in check, ensuring that operations remain lean and cost-efficient.
Investing in IM GROUP’s automated ink-dispensing systems and IMAESTRO intelligent ink-management software means investing in the future of your flexographic printing business. Our solutions not only tackle common challenges like ink consistency, waste, and downtime but also ensure compliance with the growing demand for sustainable practices.
Take the first step towards enhancing your print operations—discover how IM GROUP can elevate precision, efficiency, and quality in every print run. Visit our website for more information or contact us today for a personalised consultation to identify the best solutions for your specific needs.
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